Are we done yet???

This is not easy. Fun, yes (in a twisted sort of way), but definitely not easy. Everyone but Russ has to travel to work on the car, we have to budget our time and money so that we don't piss off our wives, the car keeps throwing us curve balls and the weather has just sucked lately. AND we only have one month left. I love this!

I'm happy with this weekend's progress. We had some issues that elbow grease or money can fix for us pretty quick, so we're not really that worried. We started off by finishing the roll cage, including welding both doors shut. This has taken quite a few weekends, but the end result was worth it. Everyone agrees that this car is a tank and we all feel very safe in it. Jeff did an outstanding job fabricating and welding it all together. Even the seat mount is great, simple yet tied securely to the cage structure itself. I'm not saying go ahead and hit me, but if you do I'll be alright!

With the cage complete I went ahead and put a quick basecoat of paint down on the inside of the car. We'll lay a finish coat when we spray the outside. It's just been too cold lately for painting outside. We also need it to roll so that we can take it outside. Chris then started fitting the roll cage padding into place. With so many tubes in the cage he came up a bit short, so we'll have to order a little bit more. And yes, the steering wheel is missing. We have a quick disconnect steering wheel setup on the car to make it easier and safer to get in and out of the car (how did Bo and Luke do it so easily?).

Chris also managed to get the front suspension put back together. The strut coils have been trimmed down like the backs and there is all new brake hardware and bearings. Ask Chris why one of the rotors is new and one is an old turned down one. We then proceeded to flush and bleed the brake system. The front brakes went quick but then we ran into problems. The back brakes wouldn't bleed. After doing some checks we found out the proportioning valve was seized and not letting fluid to rear brakes. Add that to the shopping list.

And what about that engine? What about it! Back off! Leave me alone! Seriously, it's weird. I screwed with it a few nights during the week, and all night Friday. It acts like it has a bad vacuum leak. I plugged all vacuum passages and ports and retorqued all the bolts and screws in and around the carb. It still wasn't running right. Saturday afternoon Jeff and I decide to screw with it some more and it fires up and runs perfectly. I kid you not. After about 5 minutes though it starts to run rough again. I play with for about a half hour and then can't stand the exhaust fumes anymore so I shut it off. I can't find the problem. Fast forward to about 9pm and Chris and Phil want to hear it run. So I give it a try. Perfect again. This time it runs for about 10 minutes without issue. It idles, it revs smoothly and shows no signs of trouble. I shut it down for the night and go home. At this point, who freakin' knows what the problem is. But if it fixes itself by just warming the engine up and then letting it cool down, great. I can't wait to replace this piece of crap with bigger FI engine.

What else? We ran the new fuel line along the frame rail, plugged all the holes in the body, hung the rear view mirror, finished the new top secret engine start switch and began to recycle the empty beer cans that are beginning to fill up the garage. Believe it or not beer cans make great filler panels for body work. Think about it, they're lightweight, readily available and come prepainted with your sponsor's logo on them (no, Budweiser is not sponsoring us). Russ was missing most of the weekend (buying a car or something) so we had to leave the supervisor duties up to my dog Chika. "Work faster you vile human infidels!! Woof!!"